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ENHANCING "DESIGN, BUILD AND TEST PROJECT" BY ADAPTING WIND TUNNEL ACTIVITIES

UI Faculty: Dr. Donald Elger
UI Faculty: Dr. Ralph Budwig
UI Faculty: Dr. Steve Beyerlein
Graduate Student: Matthew Cunnington
Graduate Student: Levi Westra

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PROJECT ABSTRACT

    The wind tunnel is often used in mechanical engineering laboratory and project classes.  Because the existing UI wind tunnel was retired a few years ago, we requested a new wind tunnel facility.  This facility was designed such that students could use the tunnel and record data themselves with little or no assistance from a professor or lab assistant.  In addition, the students need only minimal training prior to use of the wind tunnel  Wind tunnel experiments such as flow visualization and drag measurement are being integrated into courses ranging from pre-engineering to the junior-level.  These experiments are being incorporated into a unique type of student project called a "Design, Build and Test (DBT) Project."  A DBT project features math modeling, design methodology, prototype construction, prototype testing, and a public design show.

    Our specific aims were (i) to design and construct a user-friendly wind tunnel facility, (ii) to adapt wind tunnel experiments such as flow visualization and measuring drag to DBT projects, (iii) to develop curriculum materials that support the adaptation, and (iv) to assess and disseminate results.

    The wind tunnel is an open-loop air tunnel with a 18-inch-square cross section.  The instrumentation systems include a flow visualization system, and instrumentation for measuring a variety of variables including lift, drag, center-of-pressure, heat transfer rate, and temperature.

    We will adapt the wind tunnel from a variety of sources.  We are in contact with engineering faculty at other universities who use a wind tunnel in laboratory courses.  The DBT project featuring a rocket is an adaptation from the literature, and the DBT project involving testing of a heat sink is an adaptation from ongoing work at Intel.  The adaptation will take place in at least four mechanical engineering courses:  JEMS ( a pre-engineering course), ME 223 (sophomore design), ENGR 335 (fluid mechanics), and ME 345 (heat transfer).  In addition, the wind tunnel is used to support lab and project activities in at least three other courses.

    A variety of instruction materials are being developed to support the adaptation.  These include procedures for flow visualization and for measuring lift, drag, heat transfer, etc.  In addition, we are developing materials that can be used in the classroom to support the adaptation.   Typical examples include flow visualization photographs, movies, and drag data.

    To judge the quality of our adaptation, we are assessing parameters such as knowledge gained by the students, ease of student use, student response, quality of curriculum materials, and impact of the wind tunnel experiments on the DBT projects.  Results will be presented at appropriate professional conferences such as ASEE, ASME and Frontiers in Education.

 

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